A Peek Under the Hood
A Peek Under the Hood
Electric vehicle (EV) conversions are an exciting way to breathe new life into classic cars, blending nostalgia with cutting-edge technology. In this post, we’re taking a peek under the hood of a nearly completed EV conversion, where the once gas-powered heart of a vintage Suzuki is being replaced with an electric motor and battery modules.
The Process of an EV Swap
Transforming a gasoline vehicle into an EV involves removing the internal combustion engine, gas tank, and other fuel-related components. These are replaced with electric drivetrains, including a motor, controllers, batteries, and supporting wiring. But here’s where the fun (and challenge) begins—every car is different, which means every conversion is like solving a complex puzzle.
This image shows the meticulous planning required to fit key EV components into the available engine bay space. The high-voltage orange cables connect the power distribution unit to the electric motor, ensuring smooth energy transfer. Cooling systems, controllers, and wiring harnesses must be strategically placed for both functionality and efficiency.
The Puzzle of Space Planning
Unlike modern EVs designed from the ground up, classic cars weren’t made to house battery packs and electric motors. Space optimization is a crucial step, requiring careful measurements, creative engineering, and sometimes custom fabrication to ensure everything fits snugly while maintaining balance and performance.
Here, cardboard templates are being used as placeholders to map out the best positioning for components before final installations. This step helps avoid costly mistakes and ensures a clean, well-organized build.
Why Convert a Classic Car to Electric?
For enthusiasts and sustainability advocates, EV conversions offer the best of both worlds—timeless design with modern, eco-friendly performance. Benefits include:
Zero emissions: Say goodbye to gas and oil changes.
Increased reliability: Fewer moving parts mean less maintenance.
Instant torque: Electric motors deliver powerful, smooth acceleration.
Silent operation: Enjoy the road without engine noise.
What’s Next for This Build?
With the major components in place, this Suzuki is well on its way to becoming an all-electric powerhouse. Once wired up and tested, it will be ready to hit the road with instant torque and a whole new personality.
Thinking about doing an EV conversion yourself? Whether it’s a personal passion project or a step into the future of clean transportation, planning and execution are key. Stay tuned for more updates as this build reaches completion!
